Process Plus provided engineering support services for engineering and design activities required to support the installation of a Glycerin Refining Process. The process refines crude glycerin via caustic treatment, fractionation and carbon bleaching. The project also included the installation of new finished product tanks and tank truck and railcar load-out facilities. Process Plus also provided process validation, commissioning, distributed control programming and start-up assistance for the process.
Process Plus provided the conceptual level site development plans, the definition engineering, detail design engineering, and commissioning for the 92 million gallon per year Ethanol Production Facility.
Process Plus provided the conceptual level site development plans, the definition engineering, detail design engineering, and commissioning for the 88 million gallon per year Ethanol Production Facility.
Process Plus provided the detail design, definition engineering, construction, commissioning, automation and procurement for a 2 gallon per minute demonstration plant processing wood chips in to Cellulosic Fuel Ethanol. This facility is one of the first of its kind in the nation.
A local industrial ink manufacturer needed to vacate their existing facility and move to a new production facility within 11 months. The relocation involved the consolidation of operations in five separate process buildings into one new manufacturing facility. The new facility is approximately 70,000 square feet and consists of office space, laboratories, employee welfare areas, production offices, maintenance shop and mechanical areas, production areas including hazardous use space, and warehouse.
Reactor Room was redesigned to automate the selection of recipes, the sequencing and control of vessels, and the selection, charging and transfer of materials to multiple reactor and promoter vessels until the polymer was transferred to caster lines. A series of day tanks and batch tanks were added to automate chemical additions.
Relocation of an existing automated drumming line from an east coast facility to a Midwest facility to allow for surfactant drum packaging, tote filling and truck loading.
Process Plus provided electrical, instrumentation & controls, and automation services to install a vendor engineered and supplied wastewater pretreatment system. Facility expanded process areas which increased waste flows beyond current system capacity.
Expand a 68,000 square foot facility to optimize product flow and allow for more efficient and effective production.
Process Plus performed the conceptual engineering and limited detail design engineering for a project to limit toluene emissions below 10 tons per year for a chemical plant in northeastern Illinois.