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Process Plus provided engineering support services for engineering and design activities required to support the installation of
a Glycerin Refining Process. The process refines crude glycerin via caustic treatment, fractionation and carbon bleaching. The project also included the installation of new finished product tanks and tank truck and railcar
load-out facilities. Process Plus also provided process validation, commissioning, distributed control programming and start-up assistance for the process.
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Process Plus performed the conceptual engineering and limited detail design engineering for a project to limit toluene emissions below 10 tons per year for a chemical plant in northeastern Illinois.
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Expand a 68,000 square foot facility to optimize product flow and allow for more efficient and effective production.
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Process Plus provided electrical, instrumentation & controls, and automation services to install a vendor supplied and engineered wastewater pretreatment system. Facility expanded process areas which increased waste flows beyond current system capacity.
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Relocation of an existing automated drumming line from an east coast facility to a Midwest facility to allow for surfactant drum packaging, tote filling and truck loading. Process Plus modified existing facility and facility, added new equipment and reconfigured existing drumming line layout for the $3.5MM project.
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Process Plus worked on a $36MM facility upgrade including all process equipment power and controls & automation for the raw meat processing, cooking, packaging, and bulk ingredient supply systems for one of the nation’s largest meat producing companies.
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Reactor Room was redesigned to automate the selection of recipes, the sequencing and control of vessels, and the selection, charging and transfer of materials to multiple reactor and promoter vessels until the polymer was transferred to caster lines. A series of day tanks and batch tanks were added to automate chemical additions.
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Process Plus provided process engineering, equipment & piping design, instrumentation & controls design, electrical, mechanical & structural engineering as well as project controls & scheduling for the relocation of a Fluid Bed Reactor System from Collingwood, CN to Indianapolis, IN.
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Process Plus provided process engineering, instrumentation, equipment & piping, electrical and structural design, as well as construction and start-up support for a $26MM expansion of a starch drying process within a corn wet milling facility. Project included new spray dryer and agglomerator for new operations that doubled the packaging capacity associated with food grade and industrial starches.
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Process Plus provided architectural, structural and mechanical design and construction management for a pet food processing building addition. Process Plus proposed an alteration of initial project scope including a pre-cast concrete structure within a structure to the SOP for the meat processing industry which resulted in 20% cost savings.
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A local industrial ink manufacturer
needed to vacate their existing facility and move to a new production
facility within 11 months. The relocation involved the consolidation of
operations in five separate process buildings into one new manufacturing
facility. The new facility is approximately 70,000 square feet and
consists of office space, laboratories, employee welfare areas,
production offices, maintenance shop and mechanical areas, production
areas including hazardous use space, and warehouse.
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