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Process Plus completed a building code analysis, definition engineering, and detailed design for the expansion of an existing pilot scale process utilizing flammable liquids. Process Plus worked closely with the client to confirm building permits. The client was expecting significant growth requiring Process Plus to complete the expansion project on a fast track schedule.
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Process Plus provided preliminary engineering, detailed design, and construction management for the renovation of an existing warehouse area for a new production suite and installation of a production line, solvent recovery system, outdoor raw material storage, and utility systems. The suite is designed to accommodate two additional production lines. Process Plus obtained zoning approval and building permits and provided all procurement for the project. Process Plus worked closely with the client to lead Process Safety Management, complete appropriate safety studies and Process Hazards
Analysis, and prepare Standard Operating Procedures.
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Process Plus performed the conceptual engineering and limited detail design engineering for a project to limit toluene emissions below 10 tons per year for a chemical plant in northeastern Illinois.
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Expand a 68,000 square foot facility to optimize product flow and allow for more efficient and effective production.
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Process Plus provided electrical, instrumentation & controls, and automation services to install a vendor
engineered and supplied wastewater pretreatment system. Facility expanded process areas which increased waste flows beyond current system capacity.
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Relocation of an existing automated
drumming line from an east coast facility to a Midwest facility to allow
for surfactant drum packaging, tote filling and truck loading.
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Reactor Room was redesigned to automate the selection of recipes, the sequencing and control of vessels, and the selection, charging and transfer of materials to multiple reactor and promoter vessels until the polymer was transferred to caster lines. A series of day tanks and batch tanks were added to automate chemical additions.
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A local industrial ink manufacturer
needed to vacate their existing facility and move to a new production
facility within 11 months. The relocation involved the consolidation of
operations in five separate process buildings into one new manufacturing
facility. The new facility is approximately 70,000 square feet and
consists of office space, laboratories, employee welfare areas,
production offices, maintenance shop and mechanical areas, production
areas including hazardous use space, and warehouse.
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