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Ethanol: Plant Design

Our knowledge in Ethanol production allows Process Plus to offer services that will help new projects get started on the right foot and to continue down the path to a successful and profitable project.

Definition Engineering

  • Process Selection
  • Material Balances
  • Process Safety (PSM / HAZOP)
  • Preliminary Capital Cost Estimate
  • Plant Layout
  • Equipment Specifications/Sizing
  • Environmental Permitting Assistance
  • Hazard Classification

Detailed Engineering

  • Engineering, Procurement, Construction Schedule
  • Structural / Architectural (Materials of Construction)
  • Process / Mechanical (Piping, Equipment)
  • Electrical (Power Distribution, Lighting)
  • Automation, Instrumentation & Controls Engineering (Control System Architecture)
  • Constructability Review

Areas of Assistance

  • Milling
  • Mashing and Enzyme Usage
  • Cooking
  • Liquefaction
  • Saccharification
  • Fermentation
  • Distillation
  • Dehydration
  • Evaporation
  • Yeast System
  • Clean In Place (CIP) System
  • Carbon Dioxide Collection and Scrubbing
  • Denaturing, Storage and Loadout
  • Stillage Separation, Evaporation, and Drying
  • Centrifugation
  • DDGS Storage and Loadout
  • Utilities and Energy Consumption
  • Control Systems
  • Lab and Testing Facilities
  • Waste Treatment